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Special Mixing heads

The right mixing head for every special application

Product information

Whether spraying, flooding, fiber reinforcement, or precise dosing: our mixing heads cover a wide range of PUR processes and offer the right technology for every challenge. From high-precision high-pressure mixing heads to flexible low-pressure solutions, all systems stand for excellent mixing quality, reliable process control, and maximum design freedom for your production.

Use cases

Industries

Industries

Automotive
Infrastructure & Construction
Consumer Goods

A solution for every application

Spray Mixing head

Our spray mixing heads have been specially developed for the requirements of a wide range of spray technologies – with the aim of offering you maximum flexibility and creative freedom in design. Whether complex geometries, fine surfaces or large-area applications: the technology behind our spray mixing heads ensures uniform, precise distribution of the material, enabling high-quality results in every application.

 

Core features of the spray mixing head

 

  • Armored mixing head for highly filled PUR systems
  • Excellent mixing quality even with extreme mixing ratios
  • Low overspray, sharp spray boundaries
  • Material savings through optimal material application
ColorForm/CCM Mixing head

In the automated CCM (Clear Coat Molding) process, high-quality components are flooded with a transparent two-component PUR system. The CCM mixing heads ensure optimum temperature control of the raw materials. Even small discharge quantities are perfectly mixed and fed into the cavity without bubbles.

In a ColorForm application, coloured PUR or PUA coatings are applied in a closed mould.

 

Key features of the ColorForm CCM mixing head

 

  • Filling process with perfect mixing for optimum component quality
  • High reliability and durability
  • High flexibility in nozzle technology
  • Self-cleaning, maintenance-friendly design
Long Fiber Injection Mixing head

The LFI-PUR Long Fiber Injection Polyurethane process is used to manufacture high-strength lightweight components. The LFI process unit has three essential tasks that are crucial for the quality of the end products:

 

Core properties of long fiber injection (LFI) Mixing head

 

  • Conveying and cutting the roving
  • Mixing the reaction components
  • Wetting the reinforcing fibers with the reactive mixture
  • Adjusting the fiber quantity and length as required
  • Flow-optimized geometry of the cleaning piston
Resin Transfer Molding Mixing head

This compact and highly efficient linear mixing head is suitable for processing fast resin systems in the HP-RTM process with high-pressure mixing for the production of lightweight and high-strength components.

 

Core features of the resin transfer molding RTM mixing head

 

  • High degree of process reliability and repeatability
  • Production of high-strength components in large quantities
  • Production of excellent surfaces
  • Can be used at high mold temperatures
Low pressure mixing head

High-pressure deflection mixing head with 2 separate mixing chambers and one outlet pipe.

Our low-pressure mixing head offers an economical solution for applications with small shot quantities and low investment requirements. Mixing is carried out by a rotating agitator at pressures below 10 bar – ideal for difficult-to-mix systems and precise dosing from 0.5 g/s.

Particularly suitable for niche processes where flexibility and simple system technology are paramount.

 

Key features of the low-pressure mixing head

 

  • Easy option to run 2 different components one after the other
  • Quick change between 2 systems in one system
  • Easy control and integration into existing systems
  • All the advantages of our deflection mixing heads

Any questions? Our experts will be happy to advise you.

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